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[3D Printing Application] Entering the Music Industry! 3D Printed Playable Electric Guitars!

【3D列印應用】進軍音樂界 ! 3D列印可彈奏的電吉他 !

3DMART |

【3D Printing Application】Entering the Music World! A Playable 3D Printed Electric Guitar!

Can a 3D printed electric guitar actually be played and sound good? Want a custom electric guitar or want to know how to make one? This article simply teaches you how to design and assemble your own cool electric guitar!

First, let's take a look at our finished product:

3DMart HK Electric Guitar Finished Product


For this 3D print, we used the Bambu Lab X1 Carbon 3D Printer! Here are the detailed production steps:

• Simple assembly without dozens of complex parts
• No metal rods for reinforcement or other unnecessary hardware

Straightforward
The biggest concern for people is the force that the strings exert on the guitar body and neck, which is approximately 50 kg, depending on the string gauge (thickness). This 50 kg of weight would break the guitar in half, tear the bridge from the body, and severely bend the neck. Therefore, using a real wooden neck prevents this from happening.

While you might say this guitar is no longer "fully 3D printed," the neck is a critical and fragile part of the guitar, and if I were to print it, the entire project would be compromised (though it is possible). A wooden neck is very smooth and straight, has durable metal frets, and an internal truss rod for adjusting relief (concave or convex bow).

Solving the bridge problem requires more consideration. The bridge of an electric guitar is a small metal part that holds the lower end of the strings. It is usually fixed to the body with a few screws. If we look at the most common guitar designs, one of them might strike you as particularly suitable for a 3D printed guitar. Can you guess which one?

Types of electric guitar bridges


Except for one common guitar design, all other guitar bridges are very small and sometimes fixed with only two screws. However, the Telecaster bridge is different! This large metal plate not only holds the bottom strings but also integrates the bottom pickup and has up to 5 screw holes with wider spacing, which better distributes the leverage from the bridge across the entire metal plate and the underlying printed part.

Hardware Selection
Since we chose to use a Telecaster bridge, we have to acquire all the parts. Generally, there are three ways to approach this:

1. Buy a cheap Telecaster guitar and disassemble it for parts
2. Buy all parts separately
3. Buy a Telecaster hardware kit

Buying a fully functional guitar just to immediately disassemble it seems wrong and wasteful. This is only a good idea if you find a heavily damaged guitar whose hardware and neck are still intact.

Buying all parts separately is definitely a viable option. You would need:

1) Guitar neck with tuners
2) 1 single-coil pickup
3) Bridge with integrated single-coil pickup
4) Telecaster control plate with 3-way switch and two knobs
5) Output jack

The problem is, buying these parts individually can be quite expensive. Even if you choose the cheapest options, it could still cost several hundred dollars. So, in the end, we opted for a T-style electric guitar kit.

T-style electric guitar kit

Basic Design
The guitar body was designed using Fusion 360. The important starting point is to correctly design all screw holes, neck mounting interface, and electronic component slots. This was made easier by the fact that the kit included a basic wooden body.

Guitar body

Guitar body

Mounting holes are in place, time to get creative!
Although we are using Telecaster hardware, we don't intend to simply replicate the old Telecaster shape. With 3D printing, any shape is possible, and it would be a shame not to take advantage of it!

3D Printed Guitar Body



Dividing the guitar into parts
Remember the 50 kg of force the strings exert on the neck and body mentioned above? If possible, the part of the guitar between the neck and the bridge should be made from a single piece of material. Making the connection between these two parts strong enough would be very complex. Fortunately, with a little imagination, this eventually becomes possible.

Dividing the guitar into parts for 3D printing

The top edge is defined by a hexagonal pattern. Another obvious cut is directly below the hole for mounting the bridge. This allows the part to be as short as possible. A clever cut in the lower left allows the longest dimension of the model to align diagonally with the print volume. This even allows the part to be printed without supports.
PrusaSlicer organic supports

PrusaSlicer organic supports 3DMart HK electric guitar finished product


However, we decided to use PrusaSlicer's organic supports for a cleaner finish on overhangs.

Printing and Assembly
Material selection for the middle section
The only part that needs to withstand significant mechanical loads is the middle section. Printing the middle section with materials like PETG might increase strength. However, in our case, a very stiff, high-flexural modulus material is particularly needed. Surprisingly, PLA performs excellently in this regard!


Here's the printing process using our Bambu Lab X1 Carbon 3D Printer:





Connecting the parts
All parts have a large contact area with the central part. Use plenty of super glue to bond all parts together.



Connecting 3D printed parts



Wiring the electric guitar
Connect all the cables, making sure to connect the cable from the top pickup to the cable on the top of the selector switch.

Wiring the electric guitar



Final adjustment and setting the guitar's intonation
After the guitar is fully assembled, it's time to string and tune it. Once tuned, the intonation can be adjusted so that it stays perfectly in tune across the entire fretboard.
Adjusting guitar intonation

The fully assembled guitar - Our finished product!

Details:





How does it play?
The guitar plays surprisingly well! The strings hold their tuning nicely, and the guitar's intonation is almost perfect. For the price, this is a pretty good result!

Our colleague playing our finished product! (Isn't it great!!)


Related products in this article:
1) Bambu Lab X1 Carbon 3D Printer
2) PLA Filament


Download Electric Guitar Design


Want to learn more or are you interested in trying 3D printing after reading this article? Feel free to contact us!

3DMart offers more than just 3D printing; we provide three major OEM services: "3D printing services", "3D scanning services", and "360-degree spatial 3D scanning services"!

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